What really matters in drives for plastics machinery
One industry, countless applications: Plastics technology not only requires a wide range of machines, but also drive components that can be flexibly adapted. Benjamin Mönnig, Head of Application Sales, knows the needs of plant and machine construction. In the interview, he reports, among other things, on what is important in plastics technology and why increased sustainability and plastics processing go together better than one might think at first.
In which areas of plastics technology do customers rely on KEB in particular?
With our drive solutions, we are represented in all core areas of plastics technology. This includes extrusion technology, such as blown film lines with auxiliary drives, profile extrusion or blow moulding machines. But we also set injection moulding machines such as all-electric, hybrid or hydraulic machines with servo pumps in motion, always with the aim of making the machine or system as efficient as possible.
Different fields of application also mean different requirements for the drive and automation solutions.
How does KEB meet these needs?
Individual solutions for our customers in the plastics industry are our strength. Our experts from the plastics team go into detail about the requirements of the respective application and thus find the right drive solution. Users benefit from our system solutions. This means: starting with brakes for rotary table drives, gearboxes, servo motors, drive controllers, industry-specific software and control technology, we provide customers with coordinated hardware and software solutions from a single source that are specially tailored to the plastics machine.
What aspects of drive technology are manufacturers of plastics machinery currently attaching greater importance to?
Of course, plant and machine builders have a justified interest in a high level of efficiency for their application. In addition, the quality of the drive components must be convincing to ensure maximum reliability and efficiency over a long service life and to prevent downtimes. A fast and internationally positioned service, such as we offer at KEB, is also important in order to receive straightforward and competent support if the unexpected should occur. Many customers also rely on the advantages of sensorless control or DC coupling. This enables the exchange of energy with other drive controllers, saves energy and in the end contributes to more sustainability. In addition, we offer our customers options for feeding the surplus energy back into the grid.
Plastics processing and sustainability sounds like a contradiction at first.
To what extent can KEB’s drive solutions have an environmentally friendly effect in plastics machines?
It is not a contradiction. On the contrary: our drive controllers provide very high control quality in the form of speed and torque accuracy. This increases reproducibility and significantly reduces rejects. Furthermore, it enables the end customer to produce particularly thin-walled materials. This in turn has a positive impact on the subsequent transport of the packaging and thus also on the environmental impact, which can be reduced in this way. The importance of plastics in sustainable industries such as electromobility and the role they play in a well-functioning circular economy should also not be forgotten. However, sustainability at KEB already starts with the production of our components: The product design focuses on the lowest possible consumption of resources and at the end of the life cycle, our products can be recycled up to approximately 75 percent.
From 19 to 26 October 2022, KEB will be represented at the world’s largest trade fair for plastics –
the ”K“ in Düsseldorf. What can visitors expect at the KEB stand?
First of all, after a long time, we are looking forward to seeing our customers and partners again at our stand G02 in hall 11. It is always exciting to discuss new projects ”face to face” at the K. This year we will again be showing a wide variety of highlights from our product portfolio. In addition to our powerful and flexible control technology, we are presenting water-cooled motors with high torques for extrusion and injection moulding technology for the first time. Furthermore, we will present our servo pump controllers integrated in the drive controller and plastics-specific safety technology.
Interview: Tim Schöllmann